Air leaving a compressor is hot, and can contain significant amounts of moisture. Aftercoolers are an efficient way of reducing temperature, forcing moisture to condense, and removing it from the compressed air supply. Typically, aftercoolers reduce air temperature from several hundred degrees to within a few degrees of ambient air temperature. As much as 75% of the water vapor in the air can be removed through this process.
Aftercoolers serve several functions, in fact. In addition to removing moisture, the reduction in temperature can protect downstream equipment from excessive heat. Lower temperatures can also reduce the risk of fire. Aftercoolers can be used to increase system capacity and improve the efficiency or lower the costs of other drying processes.
Next Air & Gas offers both air-cooled and water-cooled aftercoolers. Our systems provide maximum cooling efficiency with minimum pressure drop that can affect industrial processes.
Air-Cooled Aftercooler Features:
- Advanced technology design maximizes the heat transfer with minimum pressure drop
- Up to 60% smaller than conventional fin and tube designs
- Rugged bar & plate designs
- Compact durable aluminum plate core design saves energy usage
- Reduced air side fouling
- Horizontal airflow standard with optional vertical airflow
- Corrosion resistance construction. TEFC fan for outdoor applications.
- Maximum Working Temperature: 250º F
- Maximum Working Pressure: 250 PSI
Water Cooled Aftercooler Features:
- Counter-flow design provides maximum heat transfer
- Maintenance-friendly cleanable air side and drains on the shell side
- All brass shell and tube assemblies reduce corrosion
- Forged brass end hubs (optional stainless steel)
- Copper tubes (optional copper nickel or stainless steel)
- All stainless construction (optional)
- Cast iron end bonnets (optional brass & stainless steel)
- Compact design – can be mounted horizontal or vertical
Model No. | Capacity @100 PSIG: 2 Stg. | Capacity @100 PSIG: Rotary | Max. W.PPSIG | Air Connections | Water Connections | Dimensions L x Diameter (inches) | Rec Options: Moisture Separator | Rec Options: Drain valve |
---|---|---|---|---|---|---|---|---|
60-WAF | 40 | 60 | 200 | 1 ½” NPT | ½” NPT | 28 x 4 | 65-SEP | BTS-25-1 |
125 WAF | 80 | 125 | 200 | 1 ½” NPT | ½” NPT | 20 x 5 | 125-SEP | BTS-25-1 |
225-WAF | 150 | 225 | 200 | 1 ½” NPT | ½” NPT | 36 x 5 | 200-SEP | BTS-25-1 |
450-WAF | 310 | 450 | 200 | 2 ½” NPT | 1” NPT | 36 x 6 | 450-SEP | BTS-50-1 |
700-WAF | 440 | 700 | 200 | 3” NPT | 2” NPT | 45 x 6 | 600-SEP | BTS-50-1 |
1000-WAF | 640 | 1000 | 200 | 3” NPT | 2” NPT | 45 x 6 | 900-SEP | BTS-50-1 |
1700-WAF | 1250 | 1700 | 200 | 3” NPT | 2” NPT | 63 x 6 | 1500-Sep | BTS-50-1 |
2500-WAF | 1600 | 2500 | 200 | 3” NPT | 2” NPT | 72 x 6 | 2500-Sep | BTS-75-1 |
3200-WAF | 2100 | 3200 | 150 | 4” NPT | 3” NPT | 90 x 8 | 3500-Sep | BTS-75-1 |
3500-WAF | 2800 | 3500 | 150 | 4” FLG | 3” NPT | 80 x 12 | 3500-Sep | BTS-75-1 |